Process Manufacturing Engineer / Lead Project Engineer (2024 – Present)
Process Manufacturing Engineer / Lead Project Engineer (Contract)
Key achievement: resolved a 5 year problem by prototyping and manufacturing a product and process to control a EASA failing by a simple and economical solution preventing FOD that was found in a live aircraft.
Produce Standard operating Instructions (SOI) for wing build
Answering EQN's swiftly to prevent build stops
Created new tooling to aid and improve build efficiency
Improvements
Resolving engineering problems with the build of the Aircraft wing sets.
Understanding and simplifying wing build operations by creating step by step procedures with Catia models. (SOI)
Manufacturing Engineer, Decommissioned Parts Recovery Inspector and
Engineer (2017 - 2024)
Key achievement: Multiple awards for innovation
Key achievement: Designed and implemented a bespoke measurement tool and validation process for a critical aircraft engine assembly component where no approved tooling existed. This enabled previously scrapped parts to be reliably inspected and returned to service after 20+ years of automatic replacement. Validated over £500,000 of unserviceable stock back into serviceable condition, supporting the build of 16 additional aircraft engines and protecting delivery of ~£66m in engine value, avoiding potential production delays and contractual penalties.
Successfully implemented LEAN principles, resulting in streamlined processes and increased operational efficiency.
LEAN Implementation:
Successfully implemented LEAN principles, resulting in streamlined processes and increased operational efficiency.
Introduced advanced manufacturing methods to the section, improving productivity by 3d printing
Educational Tools:
Developed and introduced educational tools to enhance team skills and knowledge, including an interactive repair interface for inspectors to identify defects to the engines.
Mental Health Champion:
Advocated for mental health awareness, fostering a supportive work environment.
Cost Savings:
Spearheaded initiatives resulting in substantial cost savings, contributing to the financial success of the organisation.
Received multiple awards for process improvements
Business Development and NPI Consultant (2017 - 2018)
New Product Identification:
Innovatively identified new product opportunities, leveraging market trends and consumer needs.
Market Review:
Conducted comprehensive market reviews to assess industry dynamics, competitor strategies, and emerging trends.
SWOT Analysis:
Applied strategic analysis through SWOT assessments, identifying strengths, weaknesses, opportunities, and threats to inform decision-making.
Outcome:
Contributed to the company's growth by introducing new product concepts aligned with market demands and competitive advantages.
Commercial Sales and 3D CAD Specialist (2017)
Dwelling 3D Modelling:
Utilised advanced 3D modelling techniques to create detailed representations of residential structures, enhancing visualisation for clients and stakeholders.
Quote 3D Rendering:
Produced visually compelling 3D renderings for project quotes, providing clients with a realistic preview of proposed construction or development projects.
Sale of Development Land:
Played a pivotal role in the commercial sales team, contributing expertise in showcasing development land through visually appealing 3D presentations.
Outcome:
Facilitated the sales process by presenting clients with immersive 3D models and renderings, enhancing the marketing and negotiation of development land.
NPI, Design & Product Development Consultant (Consultant) (2017)
Advanced Materials:
Applied expertise in advanced materials to enhance product durability, performance, and innovation.
Product Research:
Conducted thorough product research, staying abreast of industry trends and technological advancements to inform the development process.
Realised Product Ready to Manufacture:
Successfully guided the development lifecycle from concept to manufacturing, ensuring the realisation of high-quality products with a focus on feasibility and scalability.
Outcome:
Contributed to the successful realisation of products by integrating cutting-edge materials and innovative design principles, ensuring products were ready for efficient and effective manufacturing.
Inspection, Certification Engineer A380 Wing Structures (Contract) (2013 – 2015)
Sole Management of Goods In, Raw Material, Dispatch / Certification:
Held sole responsibility for managing the entire process from goods receipt to dispatch, including overseeing raw material inspections and certification for A380 Wing Structures.
Quality Assurance:
Implemented rigorous quality assurance measures, ensuring compliance with industry standards and regulatory requirements throughout the inspection and certification processes.
Collaboration and Coordination:
Collaborated closely with cross-functional teams to coordinate seamless operations, facilitating efficient material flow and certification procedures.
Component Engineering Support (2010 – 2013)
Electronics:
Provided comprehensive engineering support with a focus on electronics, ensuring the seamless integration and functionality of electronic components within HP products.
Global Networking:
Actively participated in global networking initiatives, collaborating with teams across different regions to facilitate effective communication and the exchange of technical knowledge.
Sourcing:
Led sourcing efforts, identifying and establishing relationships with key suppliers to ensure a consistent and reliable supply chain for electronic components.
Buying:
Executed strategic buying activities, negotiating favourable terms and agreements with suppliers to optimise cost-effectiveness and procurement efficiency.
Exhibitions:
Played a crucial role in exhibitions, showcasing HP's engineering capabilities and products, effectively communicating technical aspects to a diverse audience. Created events for supplier to visit HP building strong lasting relationships
Apprentice, Site Maintenance Repair & Installation Engineer, Laser
Metrology Engineer (2002 – 2010)
Measurements:
Conducted precise measurements using laser metrology techniques, ensuring accuracy in the manufacturing and assembly of A400M Wing Structures.
Advanced Technologies:
Applied cutting-edge technologies to enhance measurement processes, contributing to the efficiency and precision of wing structure development.
Pneumatics, Hydraulics, Electrical, Structures:
Executed maintenance, repair, and installation duties, specialising in pneumatics, hydraulics, electrical systems, of the sites facilities.